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Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant

Good quality Tungsten Carbide Inserts for sales
Good quality Tungsten Carbide Inserts for sales
My point of contact with Zhuzhou Apple carbide, Mrs Linda Tan, brings credit and honour to herself and Zhuzhou Apple Carbide.

—— Gary

I have so far found Mrs Tan to be pleasant and informative, professional and friendly. I look forward to entrusting more business with Zhuzhou Apple

—— Gary

Great product at an amazing price. Was exactly what we were looking for. Thank you!

—— James

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Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant

China Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant supplier
Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant supplier Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant supplier Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant supplier

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Product Details:

Place of Origin: China
Brand Name: CTCP-AP
Certification: ISO9001
Model Number: CNMG120404/08/12/16

Payment & Shipping Terms:

Minimum Order Quantity: 10 pieces
Packaging Details: 10 pieces packed in one plastic box
Delivery Time: Stock items can be sent within 3-5 days
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram, Paypal
Supply Ability: 300000 pieces per month
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Detailed Product Description
Type: External Turning Tools Material: Tungsten Carbide
Surface: CVD Coating Grade: YC531
Application: Finishing Semi-finishing Roughing For Cast Iron Machining Vc: 160-350m/min
Ap: 0.1-3.0mm Usage: CNC Machining
Item: Cast Iron Machining Inserts

 

Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant
 
 
 
Why choose tungsten carbide inserts?

Cemented carbide is a hard material used extensively as cutting tool material, as well as other industrial applications. It consists of fine particles of carbide cemented into a composite by a binder metal. Cemented carbides commonly use tungsten carbide (WC),and cobalt(Co). Mentions of "carbide" or "tungsten carbide" in industrial contexts usually refer to these cemented composites.
 
Most of the time, carbide cutters will leave a better surface finish on the part, and allow faster machining than high-speed steel or other tool steels. Carbide tools can withstand higher temperatures at the cutter-workpiece interface than standard high-speed steel tools (which is a principal reason for the faster machining). Carbide is usually superior for the cutting of tough materials such as carbon steel, stainless steel and cast iron, as well as in situations where other cutting tools would wear away faster, such as high-quantity production runs.

 
 
 
Models introduction:
 

CNMG For cast iron machining Without chipbreaker All round GM GR
  CNMA120404 CNMG120404 CNMG120404-GM CNMG120408-GR
  CNMA120408 CNMG120408 CNMG120408-GM CNMG120412-GR
  CNMA120412 CNMG120412 CNMG120412-GM CNMG160612-GR
  CNMA120416 CNMG120416 CNMG160608-GM CNMG160616-GR
  CNMA160612 CNMG160612 CNMG160612-GM CNMG190612-GR
  CNMA160616 CNMG160616 CNMG160616-GM CNMG190616-GR
  CNMG160620 CNMG160620 CNMG190608-GM CNMG190624-GR
  CNMA190612 CNMG190612 CNMG190612-GM  
  CNMA190616 CNMG190616 CNMG190616-GM  


 
Different chipbreakers:
Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant
 
 
 

Grades recommendation:
 

YC531 High wear resistance substrate with (MT-TiCN + thick AL2O3) coating is the first choice for machining of nodular cast iron and gray cast iron.

CVD coating

 

 
 
 
Features of our carbide inserts?
 
1. Effective chip control & perfect turning surface
Provides perfect turning surface of the workpiece. Excellent and reasonable Chipbreaker design, removing the chips smoothly and taking away the heat of the rubs of the workpiece.
 
2. Higher production, long tool life
Long tool life means you need less time changing the inserts while machining. A reliable and safe performance every time.

3. Less tool breakage, cost down of each component
Saving costs and reducing the cost of each component to increase the profits. The high wear resistance makes the long service life of the carbide inserts, which means you could saving more budget on purchasing the inserts.
 
4. CVD coating ensures the high wear resistance
The layer of the CVD coating with the thickness around 8um-20um which guaranteed the high wear resistance.
 
 
Customers case: Cause and Solution when an insert is failed on performance
 
1.Surface finish
The surface looks and feels “hairy” and does not meet the tolerance requirements.
 
Cause:
-The chips are breaking against the component and marking the finished surface
-Hairy surface is caused by excessive notch wear on the cutting edge​
-Feed is too high, in combination with a nose radius that is too small, a rough surface​ is generated
 
Soulution
-Select a geometry which guides the chips away from the component
-Change entering angle
-Reduce depth of cut
-Select a positive tool system with a neutral angle of inclination
-Select a grade with better resistance to oxidation wear, for example a cermet grade.
-Reduce the cutting speed​
-Select a wiper insert or a larger nose radius
-Reduce feed
 
2.Crater wear
Cause:
-Too high cutting speed and/or feed
-Chip breaker too narrow
-Chemical dissolution or abrasive wear
-Wear resistance too low
 
Solution:
-Reduce cutting speed or feed
-Select a more wear resistant grade
-Select a more open/positive geometry
 
 
Quality control:
 
Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant
 
 
 
Technical support and after-sale service:
 
If you have any question about carbide inserts, we would do our best to provide the technical service:

  • Suggsting more suitable model to replace the brands of Japan, Korea and so on.
  • Recommending more suitable processing parameters.
  • We can recommending a full set of practical scheme according to the workpiece design, material and CNC machine feed rate, cutting speed .
  • We can offer together with tool holder.

 
Cast Iron Machining Tungsten Carbide Inserts Lathe Cutting Tools High Wear Resistant

Contact Details
ZHUZHOU APPLE CARBIDE TOOLS CO.,LTD.

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